International Journal of Materials Engineering

p-ISSN: 2166-5389    e-ISSN: 2166-5400

2013;  3(6): 124-135

doi:10.5923/j.ijme.20130306.02

Nanosized TiO2 - Based Mixed Oxide Films: Sol-gel Synthesis, Structure, Electrochemical Characteristics and Photocatalytic Activity

Nataliia Smirnova1, Yuriy Gnatyuk1, Nadiia Vityuk1, Oksana Linnik1, Anna Eremenko1, Vera Vorobets2, Gennadiy Kolbasov2

1Chuiko Institute of Surface Chemistry, Ukrainian National Academy of Sciences, 17 Gen. Naumov str., Kyiv, 03164, Ukraine

2Institute of General & Inorganic Chemistry, Ukrainian National Academy of Sciences, 32/34 Palladin str., Kyiv, 03680, Ukraine

Correspondence to: Nataliia Smirnova, Chuiko Institute of Surface Chemistry, Ukrainian National Academy of Sciences, 17 Gen. Naumov str., Kyiv, 03164, Ukraine.

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Copyright © 2012 Scientific & Academic Publishing. All Rights Reserved.

Abstract

A variety of mixed oxide nanostructured films (mesoporous TiO2/ZnO and TiO2/ZrO2, nonporous SiO2/TiO2/ZrO2) was synthesized by sol-gel method on the glass, titanium and silicon substrates using metal alkoxides (tetraethoxysilane, titanium tetraisopropoxide and zirconium tetrapropoxide) or (Zn (Ac)2) as precursors and Pluronic P123 as a template agent for mesoporous structure formation. TiO2 films alone and TiO2/oxide composites were characterized using hexane adsorption, XRD, XPS, Raman and UV/vis spectroscopy. Band gap energy and the position of flatband potentials were estimated by photoelectrochemical measurements. On the base of analysis of the detail XPS spectra it was found the formation of Ti – O – Zn, Ti – O – Zr, Si – O – Ti, Si – O – Zr, Si – O – Ti – O – Zr bonds. Detected by XPS oxygen and silicon peak positions evolution correlated with Eg reduction of analyzed ternary mixed oxides and with the photocatalytic behavior of the films as well. An enhancement of photocatalytic activity of zirconia-doped films in comparison with that of pure TiO2 originated from an anodic shift of the valence band edge potential. Catalytic activity of mesoporous TiO2/ZnO and TiO2/ZrO2 films in the process of CrVI to CrIII photoreduction was improved with increasing of surface acidity and specific surface area of the samples.

Keywords: Nanosized TiO2 – Based Mixed Oxide Films, Structure, Photocatalysis

Cite this paper: Nataliia Smirnova, Yuriy Gnatyuk, Nadiia Vityuk, Oksana Linnik, Anna Eremenko, Vera Vorobets, Gennadiy Kolbasov, Nanosized TiO2 - Based Mixed Oxide Films: Sol-gel Synthesis, Structure, Electrochemical Characteristics and Photocatalytic Activity, International Journal of Materials Engineering , Vol. 3 No. 6, 2013, pp. 124-135. doi: 10.5923/j.ijme.20130306.02.

1. Introduction

Widespread use of a semiconductor photocatalysts for environmentally important processes of neutralization of toxic organic compounds and heavy metals in the waste water, drinking water and air caused by the need to create new nanomaterials based on titanium dioxide with high surface area, define structure, extended to the visible spectral range. It is known that TiO2 effectiveness could be improved by mixing with other oxides that control structure-sorption, optical and electronic properties[1-5]. Coupling of two semiconductors[6, 7] is useful to achieve a more efficient separation of photogenerated electron-hole pair that led to improvement of the photoactivity. Also, it is found that the photocatalytic activity depends on the phase composition and crystalline size that modify the TiO2 band gap[8-10]. The size effect on the phase stability of nanostructures manifested in the stabilization of new phases, which is not characteristic to a bulk crystal, in some cases – amorphous[11]. Authors[12, 13] found out that the transformation sequence and thermodynamic phase stability depended on the initial particle sizes. For instance, rutile is most stable crystalline phase of TiO2 in bulk, when anatase is thermodynamically stable in nanosized materials.
Sol-gel technology is one of the most practically useful techniques to prepare nanostructured complex oxide mixtures with atomic level mixing of the components. Generalized method for the synthesis of transition-metal oxides with high surface areas using the block copolymers as structure-directing agents was reported by[14] and used for thin film of titanium dioxide formation[15]. In our previous work, this approach has been extended to produce mixed oxide nanocomposites. Recently, we studied sol-gel TiO2 films doped with transition metal ions, zirconium and zinc oxides in respect to their structural, optical and photocatalytic properties[16-21]. Depending on the component ratios and conditions of thermal treatment the sol-gel method allows to obtain: 1) the products of replacement of the titanium ions in TiO2 crystal lattice by transition metal ions[17]; 2) solid solutions (Ti1-хZrхO2)[18, 19] or 3) spinel phases – ZnTiO3, Zn2Ti3O8[20-22], Ti2ZrO6[23, 24] and Fe2Ті2О7[25]. The aim of the present paper is to discuss the phase composition, electronic structure, electrochemical characteristics and their effect on the photocatalytic activity of sol-gel obtained mixed oxide films based on TiO2.

2. Experimental

2.1. Synthesis of Materials

All reagents (Aldrich, reagent grade) were used as received. Template sol-gel method was applied for preparation of mesoporous TiO2/ZnO, TiO2/ZrO2 and nonporous TiO2/ZrO2/SiO2 ternary films at glass, silicon and aluminum substrates. Such alkoxides as tetraethoxysilane (TEOS), titanium tetraisopropoxide (TTIP) and zirconium tetrapropoxide (ZTP) were mixed with a water-ethanol solution for pre-hydrolysis. 1 M HNO3 solution was used to adjust pH value on hydrolysis of TEOS. Hydrolysis of TTIP and ZTP is very fast in the presence of water resulting in the formation of precipitated. To prevent fast precipitation of titanium and zirconium hydroxides acetylacetone (acac) as a complexing agent was added to the solution. Ethanol solution of a template agent (nonionic triblock-copolymer of propyleneoxide with ethyleneoxide ЕО20РО70ЕО20, Pluronic P123) was added to the solution of alkoxides after their pre-hydrolysis for 4-16 h to form ordered mesopores in the films. For TiO2/ZnO films preparation zinc acetate (Aldrich) was used as metal source. The molar ratios of the components were as follow Ti(i-Pro)4: Zn(CH3COO)2 : Р123 : acetylacetone : Н2О : С2Н5ОН : HNO3 as 1 : 0.01 : 0.05 : 0.5 : 1 : 40 : 1. The final molar ratio of components for the synthesis of TiO2/ZrO2 mesoporous films was Ti(OPr)4i : Zr(OPr)4i : Р123 : асас : HNO3 : Н2О : С2Н5ОН = 1 – 0.7 : 0 – 0.3 : 0.05 : 0.5 : 0.016 : 10 : 41. Precursor of nonporous ternary TiO2/ZrO2/SiO2 film was prepared by addition of TTIP and ZTP (TiO2:ZrO2=0.7:0.3) acetylacetone solutions to prehydrolysed TEOS to adjust TiO2:ZrO2:SiO2=21:9:70 or 49:21:30 composition.
For film deposition onto glass, silicon wafer or titanum substrates, dip-coating technique was utilized. After deposition of the film, gelation and gel ripening, it was dried in air at room temperature for 2 h (dried samples). Then the dried films were sintered in a furnace at a heating rate β = 2 K/min to 523 K, and at β = 0.25 K/min from 523 to 623 K. P123 burns out at these temperatures and this process should be carefully carried out for keeping the ordered porous structure of the oxide film. Then temperature was elevated to 773 at β = 3 K/min and the systems were kept at a certain temperature for 3 h.
To facilitate structural investigations by XRD and Raman spectroscopy powders with the same chemical composition have been prepared via gelation of the films’ precursors, their drying in air with following heat treatment according to the scheme described for the films.

2.2. Characterization Techniques

XRD analysis of crystalline phases was performed using a DRON-4-07 (Burevestnik, St. Petersburg) diffractometer (Cu Kα radiation with Ni filter) with Brag-Brentano registration geometry (2θ = 10–60о). The average size of crystallites was determined using Sherrer equation applied to the most intensive peak. The degree of the powders crystallinity was estimated as the ratio of integrated intensities, such as for the (101) line of the studied and reference standard samples (reference standard: TiO2, anatase 100%).
The Raman spectra were detected by an automated double spectrometer DFS-24 (LOMO, Russia), followed by a cooled photomultiplier and registration system working in a photon counting mode. In connection to numerical analysis the spectra were digitalized in wide frequency range with a fixed increment (from 1 cm–1 up to 5 cm–1). For obtaining more reliable information, additional noise minimization technique was applied. In particular, relatively wide spectral windows of ~ 3-5 cm-1, long acquisition time and optimized digital averaging of the spectra with a variable spectral window were used for weak signal amplification. The spectra were excited by radiation of Ar-ion laser (at λL=514.5 nm).
The electronic structure of the sol-gel film surface was explored by X-ray photoelectron spectroscopy (XPS) by electron spectrometer (Е МgКα =1253.6 eV, P = 10-7 Pa) with PHOIBOS-100 energy analyzer SPECS (USA). The XPS peak decomposition was carried out by Gauss–Newton method, the area of peaks was determined after subtraction of background by Shirley method.
The photoelectrochemical properties of the TiO2/ZnO and TiO2/ZrO2 electrodes were estimated using the spectral dependence of the photoelectrochemical current (iph.), measured with a commercial spectrometer KSVU-1 (LOMO, Russia) with spectral resolution 1 nm. The experiments were carried out at 22°C under pure argon bubbling in the temperature-controlled quartz cell. The iph spectra were measured with usage of the mechanical light chopper of 20 Hz frequencies and standard circuit synchronous detection. A high-pressure xenon lamp with stabilized discharge current was used as light source. The iph spectra were expressed in units of quantum efficiency (electron/photon). The resistivity of TiO2/ZrO2 films on Ti substrate was measured by means of common alternating current bridge BM401. Ag/AgCl electrode was used as the reference electrode on the pH value of the electrolyte.
Photocatalytic activity of synthesized films has been checked in the process of Cr(VI) to Cr(III) photoreduction in water solution of K2Cr2O7 (CM = 2 104M) in the presence of EDTA (CM =2·104 M) at pH = 2[26]. The open reactor with the reaction components (enabled continues inflow of oxygen) was irradiated with an UV light of mercury lamp PRK- 1000 with P0 = 3 107einstein dm3 s1 intensity. Running water was circulated through the jacket to ensure constant temperature of the magnetically stirred reaction mixture. During the experiments concentration of reagents has been controlled with an UV-VIS spectrometer Perkin-Elmer Lambda-35. Half time of conversion Cr(VI) to Cr(III) in 20 ml of 2·10-4 M water solution of K2Cr2O7 in the presence of EDTA (2·10-4 M) at pH=2 over 1 film (m=0.001g).

3. Results and Discussion

3.1. Phase Composition and Electronic Structure of TiO2/ZnO Films

Figure 1. (a) X-Ray diffraction patterns of TiO2/ZnO (1%) film; and (b) powders TiO2 (1), TiO2/5 atom % ZnO (2) and TiO2/10 atom % ZnO (3) calcined at 773K. * lables peaks for the new phase ZnTiO3, R - ruthile
The entire As we reported previously[21] hexane adsorption-desorption isotherms of the 500oC calcined TiO2/ZnO films indicated mesoporosity[27] with hysteresis loop, which suggested bimodal porous size distribution with main pore sizes at r~ 4 and 8-10 nm. The specific surface area (SBET ~ 300 m2/g) was yielded from BET analysis of the isotherms for all TiO2 and TiO2/ZnO samples. Freshly prepared TiO2 and TiO2/ZnO films on glass showed highly hydrophilic properties, their water contact angles being ca. 5–7. Films with low Zn content (< 5%) differed significantly from pure TiO2 films and showed super-hydrophilicity with a water contact angle near 0.
Figure 2. (a) X-ray analysed EDS spectra of Zn2+/TiO2 films and (b) Raman spectra of Zn2+/TiO2 film (1), and Si wafer (2)
The crystalline structures of TiO2/ZnO nanocomposites with dopant contents in the range 1–10 atom % were studied by XRD measurements of powders prepared from the precursor (Figure 1). The XRD patterns of TiO2 and TiO2/1 atom % ZnO only exhibited diffraction lines which were attributable to the crystalline anatase phase. When the dopant content was increased (up to 5 atom % ZnO), a very weak diffraction line assigned to the crystalline rutile phase of TiO2 was observed, while new peaks characteristic of the ZnTiO3 perowskite phase appeared in the XRD pattern for the TiO2/10 atom % ZnO sample. The initial crystallinity of the titania films (60%) slightly increased as the Zn content of the films increased. The average size of the anatase crystallites estimated via the Scherrer equation increased from 13 nm for TiO2 to 15–17 nm for the TiO2/ZnO powders.
EDS EDS analysis of Zn2+/TiO2 films using X-ray detector testified that zinc ions are present rather in the bulk (Fig. 2, a) than on the surface of film.
In terms of Raman spectroscopy, a well-resolved Raman peak at 145 cm-1 attributing to the main Eg anatase vibration mode and vibration peaks at 397 (B1g) and 638 cm-1 (Eg) are detected in the spectrum of Zn2+/TiO2 film. It was reported[28] that the Raman band shift towards higher wavenumber and their maximum widening coincide with the titania particle size decrease.
Chemical state of elements and relationship between the matrix structures on the surface of films are investigated by XPS[20]. Nonsymmetrical Ti (2p) peaks registered in the spectra of all samples were deconvoluted (Fig 3, a) as the sum of 458.9 and 458.5 eV peaks corresponded to Ti-O-Ti and Ti-O-Zn bonds. In the region of Zn2p3/2 signal the peak (Fig. 3, b) attributed[29] to the formation of Ti-O-Zn (EBE=1022.5 eV) and Zn-O-Zn bonds (EBE=1021.7 eV) were registered.
Figure 3. XPS spectra of Zn2p – a, and Ti2p - b levels for Zn2+/TiO2 deconvoluted into components
Figure 4. UV absorption spectra changes in Cr(VI) to Cr (III) photoreduction in presence of Na2ЕDТА over 1%ZnО/TiO2 film. Spectra were registered after 10, 20, 40, 60, 100, 140, 180 and 220 min under UV irradiation.[K2Cr2O7] =[ЕDTA] = 2·10-4 mol/l, рН = 2 (HClO4)
The O1s spectra (not shown here) were separated into two main contributions that were assigned to the “O2–” anions of the crystalline network (near 530.0 eV) and integrated as –OH (532.5 eV) and adsorbed H2O (533.0 eV). The first peak is slightly shifted to lower EB value for the TiO2/ZnO due to Ti–O–Zn bonds formation. As we reported previously [21] the total surface acid site density (B-centres + L-centres) according to Tanabe model[30] increased with zinc content.

3.2. Photoelectrochemical Characteristics and Photocatalytic Properties of TiO2/ZnO Films

The position of the flatband potential (Ufb) of titania and TiО2/ZnО films coated on the titanium substrates were estimated from photocurrent (iph) plotted against applied potential by extrapolation straight line of these dependences to the abscissa[31]. The enhancement of photocurrent generation efficiency indicate that Zn2+ ions addition is beneficial to promote charge separation within nanostructured TiO2 film and improve interfacial charge transfer process. Flatband potential values for the mesoporous TiО2 and TiО2/ZnО samples are listed in Table 1.
Table 1. The values of band gap (Eg,), flat-band potential (Efb vs NHE) of TiO2 and TiO2/ZnO films and their photocatalytic efficiency in process of Cr (VI) to Cr(III) photoreduction
     
Photocatalytic activity of TiO2 and TiO2/ZnO films has been tested in the photoreduction of toxic Cr(VI) to non-toxic Cr(III) ions in acid water solutions in the presence of environmentally important substrate EDTA (Table 1). This process has been taken as a model of real wastewaters where oxidizing and reducing agents are present together for comparable studies of commercial samples and platinized TiO2 powders[32]. The mechanism of photocatalytic Cr (VI) reduction in the presence of electron donors (EDTA, salicylic acid or other organic molecules) is well described herein[33]. Under irradiation in the presence of TiO2/ZnO films, the changes in Cr(VI) concentration was followed by the decrease of absorption band intensity at 349 nm, simultaneously the absorption at 550 nm increased due to non-toxic Cr(III) formation (Fig.4.)
Efficiency of toxic Cr(VI) ions photoreduction grows in correlation with the flat-band potential shift to more negative values (from −0.51 V for TiO2 to −1.1 V vs NHE for TiO2/ZnO 1% samples). Doping of TiO2 by 1-5% of Zn2+ ions leads to increase the reaction rate constant from 0,22 to 0,30 ×104 c-1, however the grow of Zn2+content from 1 to 10% causes to the diminishing of films photoactivity. Improvement of efficiency of TiO2/ZnO samples with low Zn2+ content as compared to pure TiO2 films can be explained by the formation of new acid centres on the surface of mixed oxides[1-3, 21] and increase of lifetime of photogenerated electron-hole pair (e- and h+) due to the appearance of new crystalline phase ZnO or Zn2Ti2O8[6,7, 20-22]. Drop of catalytic efficiency for 10%ZnО/TiO2 films can be connected with the low active ZnTiO3 phase formation[7, 21].

3.3. Phase Composition and Electronic Structure of TiO2/ZrO2 Films

The adsorption-desorption isotherms of hexane on 773K calcined TiO2 and ZrO2/TiO2 samples[15] demonstrated the type IV shape which indicated the presence of mesoporosity in accordance with[27]. The specific surface areas (SBET) and mean pore sizes of ZrO2/TiO2 films annealed at 773K are listed in Table 2. Uniform porosity with r= 8-10 nm typical for samples with low ZrO2 content. Pure TiO2 and 30% TiO2/ZrO2 films shows broader pore size distribution shifted to the larger pores with radius around 14 nm.
Table 2. Surface characteristics of TiO2 and TiO2/ZrO2 mesoporous films calcined at 773K
     
Figure 5. a). XRD patterns and b). XRD peaks of anatase crystal plane (101) of the powders after calcinations at 773K: TiO2 (1) and TiO2/ZrО2 (2 – 10, 3 – 30 mol.% of ZrО2)
Only anatase phase (JCPDS-ICDD, №21-1272) was identified in XRD patterns of TiO2 and TiO2/ZrO2 powders prepared from the precursors. XRD measurements of TiO2/ZrO2 powders in the range of ZrO2 concentrations 5-30 mol.% did not reveal any peaks, typical for crystalline zirconia phase. Whereas TiO2 and TiO2/ZrO2 (5-10% ZrO2) powders show high crystallinity (80-70%) with 9-11 nm anatase nanoparticles, TiO2/ZrO2 (30%) powder was amorphous after calcination at 673K. The Increase of the calcination temperature up to 773K led to the insignificant grows of crystallinity for TiO2/ZrО2 samples with low zirconium content.
Powder with 30 mol. % of ZrO2 after treatment at 500℃ showed only weak reflex at 2θ = 25.4 characteristic for TiO2 anatase on the amorphous matrix background.
These results indicate that in the TiO2/ZrО2 binary oxides, crystallization of titanium oxide is suppressed when Zr content increases due to the zirconia retarding effect on anatase crystallites’ growth[34]. Detailed analysis of XRD spectra of the TiO2/ZrO2 powders proved the formation of solid solution Ti1-xZrxO2 with anatase structure as resulted from the anatase (101) crystal plane reflection shift into lower 2θ region (fig. 3b) due to the differences in the ionic radii of Zr4+ and Ti4+. The increase of lattice parameters and cell volume of solid solutions Ti1-xZrxO2 as function of zirconium content (x) was observed[37, 38, 16].
The application of Raman spectroscopy considerably expands the possibilities of study of the material structure, the phase transformation peculiarities, the quantum size effect, compositional effects, the material evolution with sintering and treatment. The group-theoretical analysis gives the existence of 15 optical modes in the centre of Brillouin zone of anatase TiO2: Гdis=A1g+A2u+B1g+B2u+3Eg+2Eu Among these modes, A1g, B1g and 3Eg are Raman active, and modes A1u, B1u, 2Eu are infrared active.
Raman spectra of TiO2 and TiO2/ZrO2 nanocrystals with different concentration of ZrO2 heat treated at 773K were analyzed in[35]. The number and frequencies of the Raman bands for TiO2 coincide with obtained in previous studies for anatase powder and single crystal[36]. The Raman bands at 148, 401, 522 and 648 cm–1 can be assigned as the Eg, B1g, A1g or B1g and Eg modes of anatase phase, respectively. No other bands characteristic for other polymorphs were found. As ZrO2 concentration increases, the bands became broader; some of them are shifted (148, 401 cm-1). Raman spectrum for TiO2/ZrO2 (30%) sample changes dramatically: the intensity decreases while the width at half maximum of the bands increases, and some new bands appear (Fig. 6a).
The spectrum of sol-gel derived ZrO2, which can be described as a mixture of amorphous zirconia and t-ZrO2 is presented as reference.
Raman spectra of the TiO2 and TiO2/ZrO2 5% films annealed at 773K (4 layers) are shown in the fig. 7. The Raman bands at 141, 396, 454, 520, 593 and 632cm-1 have been detected. In general, Raman spectra of the films are similar to the spectra of corresponding powders, but all bands broaden and shift towards higher or lower wavenumbers depending on the type of vibration. Formation of the crystalline structure for the TiO2/ZrO2 mesoporous films with zirconia concentration 10-30 mol.% was not registered, most probably due to their amorphous character that coincides well with our results of AFM and XRD mentioned above.
Figure 6. a - Raman spectra of TiO2 (1), TiO2/ZrO2 (2 – 5%, 3 – 10%, 4 – 15%, 5 – 20% and 6 – 30% of Zr) and ZrO2 (7) powders; b - Frequency (circles) and linewidth (squares) of Eg mode of TiO2 as a function of Zr-concentration
Figure 7. Raman spectra of the TiO2 – 1) and TiO2/ZrO2 5% - 2) films annealed at 773K
Thus, we can conclude that the sol-gel method utilized in this study for the mesoporous TiO2/ZrO2 powders and films preparation with simultaneous hydrolysis of titanium and zirconium alkoxides in the presence of complexing agent – acetylaceton, ensures precursor components mixing at molecular scale with formations of numerous Ti – O – Zr bridges. This, in turn, leads to the new matrix formation – solid solution of zirconium in TiO2 with anatase structure at certain Zr content range.
The electronic structure of nanosized zirconia-doped titanium dioxide films (5–30mol.% ZrO2) has been investigated by means of XPS. The main contribution to the Ti2p-line of all samples has the component with the binding energy Ti2p3/2 = 458.5 eV. With increasing doping, the contribution of the component of EB Ti2p3/2 = 458.9 eV grows. Within this range of energies, structurally nonequivalent TiO2 phases are usually observed[29] The correlation between the relative contribution of the component with EB Ti2p3/2 = 458.9 eV to Ti2p–spectra and the relative content of the doping element in the films (Table 3) can indicate the formation of the ZrTiO4 phase[29] or the solid solution Ti1−xZrxO2[37, 38]
The components with EB Zr3d5/2 = 181.6 eV and EB Zr3d5/2 = 182.3 eV in Zr3d-spectra of ZrO2 and TiO2/ZrO2 films can be correlated with nonequivalent zirconium atoms of the Ti-O-Zr bonds (phase 1 and phase 2 respectively)[29, 39]. The contribution of phase 1 (EB = 181.6 eV) into Zr3d-spectrum diminishes with increase of dopant content, the contribution of the phase 2 (EB = 182.3 eV) is maximal for the sample TiO2/ZrO2 (30 mol.%). A decrease in the contribution of the component with EB Zr3d5/2 = 181.6 eV can be caused by the absorption effects due to the localization of the phase 2 on the surface of microcrystallites of the phase 1. Taking into account the results of deconvolution of the Ti2p-spectra, the signal in the range of EB Zr3d5/2 = 181.6 eV can be related to the formation of a ZrTiO4 phase[29] or Ti1−xZrxO2 (solid solution of Zr in TiO2)[37] that is more probable, as XRD and Raman spectra analysis of corresponding powders after calcinations at 500°C showed the presence of only one crystalline phase – anatase with slightly distorted lattice parameters.
The results of spectra deconvolution into O1s-components for investigated samples are presented in the Table.3. The signals in the range of EB O1s = 529.8–530 eV correspond to the O2− -state of oxygen atoms in the oxide lattices of titanium and zirconium[29].
In the range of EB O1s = 531.2–531.8 eV, contributions of oxygen of different OH-groups, which are surface active sites for the investigated samples are observed[29]. The maximum content of OH-groups is observed for the sample TiO2/ZrO2 (10 mol.%) (Table 3), probably indicating an increase of the quantity of the surface active sites on the surface unit. Thus, XPS investigation showed that formation of the photocatalytically active phase Ti1−xZrxO2 takes place when template assisted sol-gel method of synthesis of zirconium-doped TiO2 mesoporous films is used for a dopant loading up to 10%. This phase is characterized by increased surface area at high crystallinity degree, with maximum quantity of hydroxyl groups for the sample TiO2/ZrO2 10mol.%. With increasing Zr concentration up to 30%, formation of amorphous ZrO2 phase begins which is accompanied by a sharp decrease of surface area of the films and number of surface hydroxyl groups that will have pronounced influence on the photocatalytical activity of the films.
Table 3. Parameters of XPS spectra of TiO2/ZrO2 nanocomposites: binding energies EB (eV) and integral intensities I (%) of the components for Ti2p-, Zr3d- and O1s- spectra
     

3.4. Photoelectrochemical Characteristics and Photocatalytic Properties of TiO2/ZrO2 Films

Spectral dependences of photocurrent were measured for the TiО2/ZrО2 electrodes (TiO2/ZrO2 films were coated on Ti substrate) to obtain the value of the band gap energy.
For the tested TiO2/ZrO2 compositions, linear dependence in (η·hν)1/2= f(hν) coordinates was not obtained due to some reasons such as: photocurrent in the long-wave spectral region caused by defects in the anatase structure and/or low intensity of photocurrent corresponded to indirect transition in thin films due to low absorption coefficient.
The obtained experimental data fit better to a direct transition[40]. Band gap (Eg) values were calculated by extrapolation of straight line of these dependences to the abscissa (Table 4). With growing of zirconium content, the increase of band gap values from 3.17 for TiO2 to 3.45 eV for 50%ZrO2/TiO2 was observed that can be attributed to quantum-size effect[41]. This result indicates that titania doping with zirconum ions inhibits crystallite growing[2, 34].
Table 4. Photoelectrochemical characteristics and rate constants for Cr(VI) to Cr(III) photoreduction over mesoporous TiО2/ZrО2 films
     
The position of the flatband potential (Efb) of the catalysts was determined by the direct electrochemical measurements of photocurrent as a function of applied potential in aqueous 0.5 NaCl. Flatband potentials were estimated from iph changes measured at the photocurrency maximum for TiО2 and TiО2/ZrО2 films coated on the titanium substrate in aqueous 0.5M NaCl plotted against applied potential by extrapolation straight line of these dependences to the abscissa. Flatband potential values for the samples with different zirconium content differ insignificantly and are comparable with the value of -(0,47-0,49) V obtained at рН ≈7 for nitrogen-doped titanium dioxide[42] and Ufb= -0,58 V measured for anatase single crystal[43, 44].
Photocatalytic activity of mesoporous TiO2 and TiO2/ZrO2 (5-30%) films, in comparison with films prepared without template, increases in accordance with increasing specific surface area of the samples. The conversion of Cr2O72-, calculated for mesoporous TiO2 films, was 4 times higher, than that observed for nonporous samples and 10 times higher, than it was reported in[45] for the equal amount of TiO2, supported on hollow glass microbeads during the same time of irradiation.
The enhanced activity was observed for TiO2/ZrO2 films with low concentration of zirconium that possessed the high surface area and composed from nanoparticles with mean size 3-4 nm. Zr doping retards not only anatase to rutile transformation, but also inhibits the crystalline growth[1-3, 34]. It can be seen that in general there is the increase of Eg with the anodic shift of the upper edge of the valence band positions as the Zr concentration increases. Processes of EDTA oxidation accelerate, improving charge separation, and Cr (IV) reduction proceeds faster due to synergism between the oxidation and reduction reactions. Further increasing of Zr content leads to low crystallinity of 30%ZrO2/TiO2 and amorphous structure of 50%ZrO2/TiO2 samples. This effect explains the drop of activity of these samples.

3.5. Phase Composition and Electronic Structure of TiO2/ZrO2/SiO2 Films

Ternary TiO2/ZrO2/SiO2 films were synthesized via sol-gel method without template addition to obtain photoactive mechanically strength coatings with high thermal, chemical and radiation stability. As was reported previously[24] prepared transparent nanosized ternary films had good optical quality (refractive index 1.82), remained stable and retained the high photocatalytic activity after β-irradiation as well as contact with aggressive chemical environment.
XRD analysis of ternary systems did not give clear information about crystalline structure of the composites. This is more likely due to the insufficient resolution of XRD method used for investigation of the nanosized systems than due to the formation of amorphous oxide network. In the XRD spectra of pure TiO2 and ZrO2 films deposited onto glass substrates and heat treated at 600oC can be distinguished reflections corresponding to the TiO2 anatase and tetragonal ZrO2 phases. As it was discussed previously common crystallization in the binary or ternary systems during oxide network formation causes inhibitive influence on the growth and agglomeration of the individual phases of the components, partly even due to the chemical interaction between components with formation of Ti-O-Si, Ti-O-Zr and Si-O-Zr bonds. Vogel et al[12] also reported formation of tiny crystallites of TiO2 after calcination even at 623K. These titanium dioxide crystallites embedded into amorphous oxide network were “amorphous for XRD” and detected by electron diffraction and bright field TEM.
Diffraction patterns of TiO2/ZrO2/SiO2 powders prepared via gelation of the films precursors, their drying in air with following heat treatment at 873K, 973K and 1073K presented on Fig. 8. XRD analysis evidenced simultaneous crystallization of two crystalline phases – anatase and srilankite Ti2ZrO6[46-48].
Figure 8. (a) X-ray diffraction patterns of TiO2/ZrO2/SiO2 powders calcined at: 873K -1; 973K - 2; 1073K – 3; a – anatase, * - srilankite; (b) Raman spectra of TiO2/ZrO2/SiO2 powder calcined at 1073K
The Raman spectrum of TiO2/ZrO2/SiO2 powder (Fig.8, b) thermal treated at 800℃ depicts a set of reflexes related to anatase (lines at 146, 400, 525, 640 см-1)[49, 50] and only one weaker reflex at 719см-1, corresponding to ZrO2[51].
Formation of chemical bonds between components in binary and ternary oxide mixtures was investigated using XPS method. For this purpose detailed spectra of binary and ternary sol-gel films and pure oxides were investigated and compared[23].
In oxygen O 1s and silicon Si 2p regions (Fig.9, a, b) one can see that the positions of O 1s and Si 2p peaks for Si-O bonds are negatively shifted relative to single SiO2 in sample 1 and this shift depends on titanium and zirconium content in the mixed oxides.
Figure 9. Detailed XPS (a) Si 2p region spectra and (b) O1s region spectra for sol-gel prepared pure SiO2- 1 and mixed oxide films TiO2/SiO2 (30:70) – 2, TiO2/ZrO2/SiO2 (21:9:70) – 3 and fitted into three peaks corresponding to the appropriate oxygen bonds TiO2/ZrO2/SiO2 (49:21:30) – 4
In sample 1 oxygen O 1s and silicon Si 2p peaks positions (532.9 eV and 103.44 eV respectively) coincide with known[52] peak positions in SiO2: O 1s peak - 532.89 eV and Si 2p peak - 103.6 eV. The shift of Si 2p peak is 0.51 eV in sample 2 and 1.03 eV in sample 4 then Ti atomic concentration changes from 0% to 20% and 36%, respectively. Such peak position shift suggests its uniform dependence on the Ti concentration. Ti 2p3/2 and Zr 3d5/2 peak positions (Fig. 10) for mixed oxides are shifted towards higher binding energies (positive shift) comparing to the peak position in sample of sol-gel prepared pure TiO2 or ZrO2 film.
Similar shift behaviors can be noticed for Si 2p – Ti 2p and Si 2p – Zr 3d peaks, therefore these shifts can be attributed to the formation of binary and ternary oxides with Si – O – Ti, Si – O – Zr, Ti – O – Zr, Si – O – Ti – O – Zr bonds.
Described above peaks shifts are in good agreement with the red shift of optical absorption for single and mixed oxides and Eg reduction from 8.9 eV for SiO2 to 3.68 eV for TiO2/ZrO2/SiO2 (49:21:30) film. It can be also mentioned that Si 2p and O 1s peaks position shift dependence correlates well with the photocatalytic activity of ternary TiO2/ZrO2/SiO2 films in the process of Cr(VI) ions photoreduction to Cr(III) state (Table 5).
Figure 10. XPS (a) Ti 2p spectra for sol-gel prepared TiO2- 1 and mixed oxide films TiO2/ZrO2 (70:30) – 2; TiO2/SiO2 (30:70) – 3, TiO2/ZrO2/SiO2 (21:9:70) – 4; (b) Zr3d region spectra for pure ZrO2 – 1 and TiO2/ZrO2 (70:30) – 2
Table 5. Rate constants for Cr(VI) to Cr(III) photoreduction over binary and ternary mixed oxide sol-gel films
     

4. Conclusions

Sol-gel synthesis of nanostructured mixed oxide films (mesoporous TiO2/ZnO and TiO2/ZrO2, nonporous SiO2/TiO2/ZrO2) using metal alkoxides as precursors and acetylacetone as a complexing agent assures extensive bridging of components through the oxygen, which has pronounced influence on phase composition, electronic structure, photoelectrochemical characteristics and photocatalytic activity of obtained coatings.
In the case of TiO2/ZnO nanocomposites, the crystallinity of the TiO2/ZnO films slightly increased with Zn content and ZnTiO3 perowskite phase is formed. The films with low Zn content (1-5%) showed superhydrophilicity. Direct photoelectrochemical investigation of the mesoporous TiO2/ZnO films showed the cathodic shift of the flat band potential position and the increase of the photocurrent quantum yield in comparison with unmodified TiO2 electrodes that coincided with the increase of their activity in the process of Cr(VI) photoreduction.
Zirconium incorporation into TiO2 lattice with formation of Ti1−xZrxO2 solid solution containing anatase structure leads to increase of Eg with the anodic shift of the upper edge of the valence band position accelerating photocalytic processes due to the improvement of charge separation. The maximum content of OH-groups is observed for the sample TiO2/ZrO2 (10 mol.% ZrO2) indicating an increase of the quantity of the surface active sites.
Under experimental conditions of sol-gel procedure of ternary systems formation, two crystalline phases are formed anatase and srilankite (Ti2ZrO6). Analysis of the XPS spectra showed the formation of Si – O – Ti, Si – O – Zr, Ti – O – Zr, Si – O – Ti – O – Zr bonds. Oxygen and silicon peak positions evolution detected by XPS correlate with Eg reduction of analyzed mixed oxides that resulted in the substantial increase of photocatalytic activity in the process of Cr (VI) ions photoreduction.

ACKNOWLEDGEMENTS

The authors gratefully acknowledge M. Andrulevičius in the assistance of XPS measurements SiO2/TiO2/ZrO2 and Prof. S. Tamulevičius for fruitful discussion.

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