International Journal of Construction Engineering and Management

p-ISSN: 2326-1080    e-ISSN: 2326-1102

2023;  12(3): 75-80

doi:10.5923/j.ijcem.20231203.01

Received: Jun. 19, 2023; Accepted: Jul. 20, 2023; Published: Jul. 24, 2023

 

Improving the Efficiency and Effectiveness of Construction Project Planning and Scheduling Using Lean Principles

Chadra Magno Abdullahi1, Moffat Tembo2

1Department of Engineering and Construction, School of Architecture, Computing & Engineering, London, E16 2RD UK, London

2UNICAF University, Old International Airport, 7130 Larnaca, Cyprus, East London

Correspondence to: Chadra Magno Abdullahi, Department of Engineering and Construction, School of Architecture, Computing & Engineering, London, E16 2RD UK, London.

Email:

Copyright © 2023 The Author(s). Published by Scientific & Academic Publishing.

This work is licensed under the Creative Commons Attribution International License (CC BY).
http://creativecommons.org/licenses/by/4.0/

Abstract

Construction project planning and scheduling are critical processes that often face challenges leading to delays, cost overruns, and quality issues. This research investigates applying lean principles to address these challenges and enhance construction project planning, scheduling efficiency, and effectiveness. Through a systematic review of relevant literature, case studies, and published materials, this study examines the potential of lean principles to reduce lead times, eliminate waste, and improve resource utilization in building projects. The findings demonstrate that implementing lean principles can significantly enhance planning and scheduling efficiency by eliminating waste, improving communication and teamwork, and facilitating project predictability. However, successful implementation requires a comprehensive understanding of lean principles, commitment from senior management, and involvement of all stakeholders. Implementing cultural change, adopting a continuous improvement mindset, and focusing on value creation is essential for lean implementation. The study provides recommendations and practical implications, emphasizing the adoption of lean culture, investment in lean training, and utilizing lean tools and techniques. Furthermore, measuring success through key performance indicators aligned with strategic goals and leveraging lean principles for competitive advantage are highlighted. The research findings have significant implications for the construction industry, offering the potential for cost reduction, project time savings, improved quality, and increased customer satisfaction. This report guides construction companies aiming to enhance their project planning and scheduling processes by implementing lean principles.

Keywords: Construction Planning, Scheduling, Construction Management, Lean Construction, Project Management

Cite this paper: Chadra Magno Abdullahi, Moffat Tembo, Improving the Efficiency and Effectiveness of Construction Project Planning and Scheduling Using Lean Principles, International Journal of Construction Engineering and Management , Vol. 12 No. 3, 2023, pp. 75-80. doi: 10.5923/j.ijcem.20231203.01.

1. Introduction

The construction industry is among the first to initiate lean thinking and techniques [1]. However, Lean principles implementation is a complex and long-term method of adoption that returns reward [2]. Construction projects are complex and require adequate planning and scheduling to ensure successful completion. Such complexity requires proper resource management and efficient managerial tools and techniques throughout the project’s life, from start to completion [3].
Lean principles have significantly improved productivity, quality, and waste management in various industries, including construction. Implementing lean principles is complex and long-term, but it has gained widespread acceptance in other industries due to its potential to reduce waste and improve productivity. Construction projects need help with resource management and efficient managerial tools, leading to increased costs and delays. Lean principles are increasingly being applied in construction project planning and scheduling to improve efficiency and effectiveness. These principles focus on continuous improvement, waste reduction, and reducing project delays, cost overruns, and quality issues.
The construction industry’s complexity and traditional management methods cause delays and cost overruns. Lean principles enhance efficiency, waste elimination in the construction industry, and adaptability to construction challenges. The study explores Lean principles for efficient construction project scheduling, aiming to reduce waste, improve customer satisfaction, and reduce costs, ultimately contributing to better project outcomes. Lean principles in project management, including clear communication, stakeholder involvement, continuous improvement, and accountability, benefit construction projects. Implementing lean concepts in planning and scheduling leads to increased productivity, cost-effectiveness, and customer satisfaction. However, challenges like resistance, lack of knowledge, and inadequate education hinder successful implementation. The study focuses on lean construction project scheduling and planning principles, analyzing productivity and generalizations. The findings of this study contribute to the ongoing efforts in the construction industry to improve project outcomes, reduce costs, and enhance stakeholder satisfaction. By exploring the potential benefits and challenges of incorporating lean principles, this research provides valuable insights for industry practitioners and decision-makers. Ultimately, the goal is to promote adopting lean principles and enhance the efficiency and effectiveness of construction project planning and scheduling processes.

2. Literature Review

This research examines current cases wherein the adoption of Lean techniques is successfully implemented on various types of construction projects, such as residential housing complexes or civil works on roads, showing increased productivity, but also poses questions regarding if said methods would work for other forms like industrial plants or commercial structures, which remain unanswered from current studies done only by conducting surveys instead. Nonetheless, this shows promise towards a better understanding regarding time management applications while indicating potential areas where further study could help structure systemize advancements leading to greater contentment from clients, ultimately translating into financial success, achieving both quantitative objectives along qualitative ones alike, saving money and reducing turnaround times simultaneously improving customer satisfaction levels overall for any parties engaging either organizationally operationally contractually, etc.

2.1. Current Practices of Construction Project Planning and Scheduling

Construction project planning and scheduling is a complex process that involves identifying and sequencing project activities, allocating resources, estimating project durations and costs, and creating a project schedule.
Critical Path Method (CPM) scheduling is one of the most commonly used techniques. This technique was first developed in the 1950s and has since become widely adopted in the construction industry. CPM scheduling involves the creation of a network diagram that identifies all project activities and their relationships. This allows the project team to identify the critical path and the sequence of activities to determine the project’s overall duration. The project team can then focus on managing and optimizing the critical path activities to ensure the project is completed on time [4].
Another popular technique is Building Information Modeling (BIM), a 3D modeling tool that integrates project information across all phases. BIM can be used for project planning and scheduling by creating a virtual model of the project and using it to identify and manage project activities, resources, and timelines. BIM can also identify and mitigate potential project risks and improve communication stakeholder communication and collaboration [5].
Overall, construction project planning and scheduling are critical aspects of the construction industry. Several techniques and tools are available to improve this process’s effectiveness, including CPM scheduling, BIM, and project scheduling software. Construction project teams can use these techniques and tools to improve efficiency, reduce costs, and ensure successful completion.

2.2. Key Principles of Lean Construction

Lean construction is a project management approach that minimizes waste and maximizes value in the construction process. It is also a set of principles and practices that focus on maximizing value and minimizing waste in the construction process. The fundamental principles of lean construction include the following:
• Continuous Improvement
• Pull Planning
• Last Planner System
• Value Stream Mapping
These principles can be applied to project Planning and scheduling in the construction industry to improve project outcomes. For example, pull planning can create a more efficient and flexible schedule based on customer demand rather than a rigid schedule that may not accommodate project changes. Similarly, the Last Planner® System can improve stakeholder collaboration and communication, improving project outcomes.

2.3. Application of Lean Principles

Implementing lean principles has positively impacted construction project planning, scheduling efficiency, and effectiveness. Applying lean principles in construction can lead to improved project planning and scheduling, reduced waste, improved productivity, and increased customer satisfaction. [6]. Using Lean principles can help reduce the time spent on non-value-adding activities, such as rework, and focus on activities that add value to the project. Construction project management can perform better when implementing lean principles. Applying lean concepts to project planning and scheduling resulted in reduced project durations, higher quality, and higher production levels. According to the study, applying lean principles to construction project management can significantly improve project performance. One example of a lean principle that can be applied to construction project planning and scheduling is “Just-in-Time” (JIT) delivery. JIT delivery involves delivering materials and resources exactly when needed rather than stockpiling them in advance. This helps reduce waste, minimize storage costs, and improve project schedules by ensuring resources are available when needed. Another example of a lean principle that can be applied to construction project planning and scheduling is “Kaizen,” which involves continuous improvement and optimization of processes. Applying lean principles in construction project planning and scheduling can significantly impact project outcomes. Implementing lean concepts can significantly improve the scheduling and planning of construction projects.

2.4. Key Barriers and Challenges in Implementing Lean Principles

Lean principles have been widely adopted in many industries to improve efficiency and reduce waste. However, implementing lean principles in construction project planning and scheduling can be challenging due to various barriers.
Here are some fundamental barriers and challenges to implementing lean principles in construction project planning and scheduling:
1. The complexity of the construction process [7].
2. Collaboration and communication among stakeholders [8].
3. Resistance to Change [9].
4. Lack of understanding and education.
5. Limited Application.
Several strategies can be employed to overcome these barriers:
1. Planning.
2. Educate and involve stakeholders.
3. Provide training and education.
4. Set clear goals and metrics.
5. Foster Collaboration
6. Streamline the Supply Chain.
By taking these steps, construction companies can overcome the barriers and challenges to implementing lean principles in construction project planning and scheduling and achieve greater efficiency, quality, and profitability.

3. Research Methodology

A thorough literature review was conducted to accomplish the research’s goal. Several publications and articles related to lean construction, project planning, scheduling, and construction waste were researched to comprehend the idea of lean construction and its tools and procedures. Therefore, it is crucial to ensure data and information gathered are exact and in line with the information and objectives of the study [24,37].
The research does not aim to harm or advertise any individual, company, or organization. The Ethical measures are to ensure that the data being used is from credible and reliable sources and that proper referencing and citation are done to acknowledge the original authors or sources of the data. This would help ensure that the data used is accurate and not misrepresented and that the original authors are correctly credited for their work.

4. Research Findings

Lean construction is an approach to construction management based on lean manufacturing principles. Lean construction aims to minimize waste and maximize value throughout construction, increasing efficiency, productivity, and profitability. Lean construction has recently gained popularity to improve construction efficiency and productivity.
One of the main findings of research into lean construction is that it can significantly reduce waste in the construction process. Construction waste can take many forms, including overproduction, waiting, excess inventory, excess processing, unnecessary motion, defects, and new talent. Lean construction seeks to minimize or eliminate these sources of waste by streamlining the construction process and eliminating unnecessary activities. Research has also shown that lean construction can improve productivity on construction projects. By reducing waste and improving workflow, lean construction can help workers complete tasks more quickly and efficiently. This can result in shorter project timelines, lower labor costs, and higher profits for construction companies.
Another finding of research into lean construction is that it can improve safety on construction sites. By streamlining the construction process and eliminating unnecessary activities, lean construction can reduce workers’ exposure to hazards. This can result in fewer accidents and injuries on construction sites.
Research has also shown that lean construction can improve the quality of construction projects. By focusing on value and minimizing waste, lean construction can ensure that construction projects meet the highest quality standards. This can result in fewer defects, higher customer satisfaction, and a better reputation for construction companies.
Finally, research into lean construction has found that it can improve collaboration and communication among stakeholders in construction projects. By creating a culture of continuous improvement and emphasizing teamwork, lean construction can help to break down silos and promote collaboration among architects, engineers, contractors, subcontractors, and other stakeholders. This can result in better decision-making, fewer misunderstandings, and more effective problem-solving.
In conclusion, research into lean construction has found that it can significantly improve construction efficiency, productivity, safety, quality, and collaboration. By minimizing waste and maximizing value throughout construction, lean construction can help companies complete projects more quickly, efficiently, and profitably. It is an approach worth considering for construction managers looking to improve their projects’ performance.

5. Analysis of the Findings

Based on the Findings above, it can be summarized as follows:
1. Lean principles can improve the efficiency of construction project planning and scheduling - Lean principles can significantly improve the efficiency of construction project planning and scheduling by reducing waste and optimizing processes. For example, applying value stream mapping can help identify waste areas in the planning and scheduling process and improve processes.
2. The use of Lean principles can improve communication and collaboration among project stakeholders - The use of Lean principles can also improve communication and collaboration among project stakeholders, ultimately leading to more efficient project planning and scheduling. By involving all stakeholders in the planning and scheduling process, project managers can create a shared understanding of project goals and objectives, leading to better project outcomes.
3. Implementing Lean principles can improve project delivery time - Implementing Lean principles can also improve project delivery time by reducing lead time, increasing productivity, and minimizing delays. For example, applying pull planning techniques can help identify potential bottlenecks and prioritize critical activities, leading to more efficient project scheduling.
4. The use of Lean principles can reduce project costs - The use of Lean principles can also reduce project costs by minimizing waste, improving productivity, and reducing rework. For example, applying Just-In-Time (JIT) techniques can help reduce inventory and minimize waste, leading to cost savings.
5. Lean principles can improve the quality of construction projects. Lean principles can improve the quality of construction projects by reducing errors and defects, improving communication, and enhancing collaboration among project stakeholders. By improving the quality of project planning and scheduling, project managers can ensure that projects are delivered on time, within budget, and meet the client’s expectations.
In summary, the research findings suggest that applying Lean principles to construction project planning and scheduling can improve efficiency and effectiveness by reducing waste, improving communication and collaboration, and enhancing productivity. However, successfully implementing Lean principles requires a significant cultural shift, leadership commitment, and continuous improvement. Therefore, research in this area should focus on identifying best practices, developing effective implementation strategies, and evaluating the impact of Lean principles on construction project planning and scheduling.

6. Conclusions and Recommendations

In conclusion, the study strongly argues for using lean concepts to increase the effectiveness and efficiency of planning and scheduling construction projects. The results highlight the potential advantages of waste reduction, improved stakeholder collaboration, and the importance of continual development. Adopting lean techniques can help construction projects cut time and cost significantly, align project objectives with client requirements, and promote a culture of continuous improvement. Additionally, the study identifies a growing demand for applying sustainability standards to Lean construction, opening the door for subsequent research to examine how Lean principles impact the environment.

7. Implications of the Research

Improved Project Performance: Based on the research, applying Lean concepts can significantly improve project performance. Projects can be carried out quicker and more affordably by identifying and removing waste, shortening project duration. An edge in the construction industry, as well as higher-quality outputs and more client satisfaction, can result from increased efficiency.
Enhanced Stakeholder Collaboration: One significant study result is the importance of stakeholder collaboration in Lean construction. A comprehensive point of view is ensured by including all relevant stakeholders in the planning process, which reduces stakeholder disagreements and miscommunications. A more cohesive team dynamic is developed by improved collaboration, which helps the project succeed and facilitates easier communication and decision-making throughout the project's lifecycle.
Sustainable Construction Practices: The potential for Lean principles to enhance the sustainability of building projects is significant even though it was not fully explored in the research. Lean's emphasis on waste elimination and effective resource management is consistent with sustainability principles. Future studies could go further into this topic, investigating how to include environmental factors in Lean building practices, such as renewable resources and energy-efficient procedures.

8. Recommendation

Implementing a well-structured and focused approach is crucial to maximizing the benefits of Lean principles in construction project planning and scheduling. Here is a detailed recommendation:
Implement Lean Training and Cultural Transformation: Construction companies must invest in comprehensive Lean training for their project teams and stakeholders to successfully implement Lean concepts. The identification of waste, value stream mapping, and methods for continual improvement should all be stressed throughout training sessions. Top management should also encourage teams to question established procedures and adopt novel solutions to build a culture of continuous development.
Establish Key Performance Indicators (KPIs): Construction projects should create detailed KPIs relating to time, cost, quality, and stakeholder satisfaction to assess the impact of Lean adoption. These KPIs can be regularly monitored and analysed to reveal Lean approaches’ effectiveness and identify areas that still need improvement.
Use Technology to Support Lean Implementation: Use project management software and other online resources to promote lean principles in scheduling and planning. Improve cooperation, indicate potential conflicts, and optimize project visualization using building information modeling (BIM). Utilise project management tools to monitor progress, communicate real-time updates, and improve stakeholder communication.
Promote Collaborative Planning Sessions: Participate in early project planning workshops with all important parties. Encourage open dialogue and brainstorming to find possible challenges, gains, and methods to improve project planning. All stakeholders should be included from the beginning to avoid ensure a smooth execution phase.
Continuously Evaluate and Adapt Lean Practices: Evaluate the impact of lean concepts on the scheduling and planning of construction projects regularly. To find areas for improvement, get input from the project teams, subcontractors, and clients. Be willing to adapt current Lean techniques to each construction project's particular requirements and difficulties.
By incorporating these suggestions, Lean concepts will be more effectively and efficiently applied, leading to more efficient, effective, and long-lasting outcomes in the scheduling and planning of construction projects. The construction sector may provide the foundation for more prosperous, economical, and environmentally responsible projects by adopting Lean approaches and continuously improving operations.

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